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Saturday, December 27, 2014

Maintenance Step : Maintenance and Inspection Chart

Maintenance and Inspection Chart

   The followings indicate the kind of inspection that should be made and the nature of the action that be taken if required.
Part of Unit
Item
Examine for
Action Required

Blade
Shroud
Cracks, Rivet heads
Consult manufacturer

Blade Edegese

Erosion, Nicks
File or grind smooth, Check boiler operation for carryover.
Oil Seal Rings
Seal Rings
Wear dents in Surface
If leaking oil, replace


Glands
Gland Diapragm
Scale, boiler compound
Clean thoroughly.

Rings
Cracked segments, high spots, dirt
If cracked or broken, replace. Clean care-fully scrape high spots.

Governor

Internal Part

Wear, sediment
Clean carefully. If weared scarpe high spots.




Emergency Stop
&
Governor Valve

Stem
Scale, boiler compound
Clean with solvent. If necessary polish with crocus cloth.

Bushing

Scale, etc.
Clean with solvent. If necessary ream to get proper clearance.
Valve and Seat
Cutting, scaling, etc.
Clean, file or lap. If necessary replace.

Strainer

Obstruction, breaks
Clean with solvent. If cracked or broken, replace.

Over Speed Trip
Internal Part
Dirt, corrosion
Clen all parts thoroughly.
L.O. System
Wear, sediment
Clean, if weared replace.
Trip Cylinder
Trip Cylinder
Wear, sediment
Clean, if weared replace.

Trip mechanism
Wear, cutting
Clean, file or grind.
Oil Relief Valve
Internal Parts
Wear, sediment
Clean, if weared replace.
Strainer
Internal Parts
Obstruction, breaks
Clean, if broken replace.








Reduction Gear





Pinion and Gear Teeth


Contact Markings
Correct alignment, or Scraper or replace bearings.
Correct parallel these axes.
Feather edges of teeth tips.
Removed by a fine oil stone.

Burrs. Bruised spots.
Dressed up with a scraper. Do not file these teeth under any circumstances.



Bearing Surface, Thrust Faces.

Wear, sings of foreign matter, scratches.
Scrape high spots. If clearance is excessive, replace check condition of oil system.

Measure the thrust clearance.
Adjust the clearance by adjusting linier, or replace the thrust bearing.


Main Oil Pump


Gears and Bearings
Wear, sings of foreign matter, scratches.
Scrape high spots. If clearance is excessive, replace
Feather edges of teeth tips.
Removed by a fine oil stone.

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